Polymer flexible anode

Polymer Flexible Anode Product Introduction

Welcome to Shaanxi Tianyi New Material Titanium Anode Technology Co., Ltd. We're excited to present our Polymer Flexible Anode, a cutting-edge solution designed for a variety of electrochemical applications. Our flexible anodes are engineered to deliver superior performance and reliability in demanding environments, making them ideal for industries such as water treatment, electroplating, and industrial processes.

Product Specifications

Product Model	ELTA-15 (MMO coated φ1.5mm titanium wire anode)	ELTA-30 (MMO coated φ3.0mm anode wire)
Outer diameter of combined flexible anode	38	38
MMO/Ti anode core diameter	1.5mm	3.0mm
Output Current	300~1000mAm	300~1000mAm
Design life	≥40 years, can be designed according to user requirements	≥40 years, can be designed according to user requirements
cable	1×10mm2XLPE/PVC	1×10mm2XLPE/PVC
Filling toner carbon content	≥99.5%	≥99.5%
Contact resistance between MMO/Ti wire and cable	≤0.0009Ω	≤0.0009Ω
Anode weight	1.5Kg/m	1.5Kg/m
Length of anode per roll	500m, 1000m (can be cut to length freely)	500m, 1000m (can be cut to length freely)

Product Composition and Design

Our Polymer Flexible Anode is crafted using advanced polymer composites that enhance durability and flexibility. The anode features a Mixed Metal Oxide (MMO) coating, which significantly improves its electrochemical performance. This design allows for easy integration into various systems, accommodating diverse operational needs.

Product Advantages

• Flexibility: The polymer material allows for bending and shaping, making installation easy in tight spaces.
• Corrosion Resistance: The MMO coating provides exceptional corrosion resistance, ensuring a long service life.
• Customizability: Tailor the size and specifications to meet your specific project requirements.
• Cost-Effectiveness: Enjoy high performance without the high costs, thanks to our efficient manufacturing processes.

Technical Features

• High Efficiency: Delivers optimal performance in electrochemical reactions, reducing energy consumption.
• Low Maintenance: Designed for minimal upkeep, allowing for extended operation without frequent replacements.
• Environmentally Friendly: Our production methods prioritize sustainability, aligning with eco-friendly practices.

Product Application

Application areas of flexible anodes in impressed current cathodic protection:

1. Old pipelines with aging cover layers;

2. Intricate pipe networks;

3. The outer wall of the bottom of storage tanks;

4. Long-distance, small-pitch parallel pipelines;

5. High resistivity environment;

6. Cathodic protection of the outer surface of the bottom plate of steel storage tanks;

7. Construction site of storage tank cathodic protection project.

Our Workshop

Product Production Process

Our production process is optimized for quality and efficiency:

 

Material Selection: Choose high-purity titanium suitable for electroplating, considering the required dimensions and application standards.

Surface Preparation: Perform thorough cleaning of the titanium electrode surface using acid washing or sandblasting to remove impurities and create a texture for better adhesion.

Activation Treatment: Submerge the titanium in an activation solution, such as hydrochloric acid, to enhance the plating bond strength.

Electrolyte Bath Preparation: Formulate a specific electrolyte solution with metal salts (e.g., chromium, nickel) and set pH and temperature for optimal deposition.

Electrode Placement: Securely position the titanium electrode in the plating bath, ensuring uniform exposure and a stable connection for consistent current flow.

Electroplating Process: Apply a steady electric current to deposit metal ions onto the titanium surface, closely monitoring the rate and thickness of the coating.

Layer Build-Up: For multi-layer coatings, adjust the electrolyte composition or re-plate in stages, ensuring each layer meets desired thickness and adhesion.

Post-Treatment Rinse: Rinse the electroplated electrode thoroughly in deionized water to remove residual chemicals and prevent contamination.

Heat Treatment (Optional): Subject the plated electrode to controlled heat treatment to strengthen the coating and increase its durability.

Final Quality Inspection: Inspect for coating consistency, adhesion, and integrity under rigorous testing conditions to ensure adherence to specifications.

This electroplating process for titanium electrodes enhances durability and conductivity, preparing them for applications in industries like electronics, water treatment, and electrochemical cells.

Quality Inspection

At Shaanxi Tianyi, quality is paramount. Our stringent quality control measures include:

• Raw Material Inspection: Thorough testing of incoming materials.
• In-Process Checks: Continuous monitoring during production.
• Final Testing: Comprehensive evaluation of the finished product to ensure reliability and performance.

Packaging Method

We take care in packaging our Polymer Flexible Anode to ensure safe and secure delivery. Our packaging is designed to protect the product from damage during transit while being cost-effective.

 

Our Certificates

Our Team

 

OEM Service

We offer comprehensive OEM services tailored to meet your unique requirements. Our dedicated team works closely with you throughout the entire process, from initial design to final production, ensuring that every detail aligns perfectly with your specifications. Whether you need specific dimensions, materials, or performance characteristics, we are committed to delivering customized solutions that fulfill your operational needs. Our focus on quality and precision guarantees that the final products not only meet industry standards but also exceed your expectations. Trust us to be your reliable partner in creating exceptional products that enhance your brand.

FAQ

Q1: What industries can benefit from using your products?
A: Our anodes are used in various industries, including water treatment, electroplating, and hydrometallurgy.

Q2: Can I customize the size of the anodes?
A: Yes, we offer customizable sizes to meet your specific needs.

Q3: How do you ensure the quality of your products?
A: We implement strict quality control measures throughout the production process, from raw material selection to final testing.

Contact Us

Ready to enhance your electrochemical processes with our Polymer Flexible Anodes? For more information or to request a quote, please contact us at info@di-nol.com. Our team is here to assist you in finding the best solutions for your needs!