iccp mmo coated titanium anodes
Efficient electrochemical process
Easy installation
Low maintenance
- Product Description
Product Introduction
Welcome to Shaanxi Tianyi New Material Titanium Anode Technology Co., Ltd.! Our ICCP MMO (Impressed Current Cathodic Protection Mixed Metal Oxide) coated titanium (ICCP MMO coated titanium anodes) anodes are designed for enhanced durability and efficiency in various electrochemical applications. These anodes play a crucial role in preventing corrosion in structures submerged in water or soil, ensuring long-term protection and reliability.
Product Show
Product Composition and Design
Our ICCP MMO coated titanium anodes are crafted from high-quality titanium alloys, ensuring superior strength and corrosion resistance. The MMO coating consists of a precise blend of precious metals, including ruthenium and iridium, which enhances the anodes' performance in harsh environments. This combination guarantees efficient operation and extends the anodes' lifespan.
Product Advantages
- Corrosion Resistance: The titanium substrate provides exceptional resistance to corrosive environments.
- Long Service Life: With a lifespan exceeding 20 years, our anodes reduce maintenance costs and downtime.
- Customizable Solutions: Tailored designs to meet specific application requirements.
- High Current Efficiency: Optimized for maximum current output, ensuring effective cathodic protection.
Technical Features
- High-Performance Coating: Our anodes utilize advanced MMO technology to ensure high efficiency and reliability.
- Flexibility: Available in various shapes and sizes to suit different installation environments.
- Environmental Compliance: Designed with sustainability in mind, our products contribute to eco-friendly practices.
Product Application
ICCP MMO coated titanium anodes are essential in various industries, including:
1. Marine industry
2. Oil and gas industry
3. Construction and infrastructure
4. Utilities and water treatment
5. Energy sector
6. Public infrastructure development
Be used in a wide range of industries.
Water treatment
Cathodic protection of oil tank bottom plate
Aluminum foil manufacturing industry
Copper foil manufacturing industry
Energy industry
Chemical industry
Medical equipment
Electronic plating
Marine engineering
Our Workshop
Product Production Process
Material Selection
The production process begins with selecting high-quality titanium, known for its excellent corrosion resistance and mechanical strength. This titanium serves as the substrate for the MMO (Mixed Metal Oxide) coating, ensuring longevity in harsh environments.
Design Specifications
Engineers create detailed design specifications for ICCP (Impressed Current Cathodic Protection) anodes. These specifications outline the dimensions, surface area, and required coating thickness to optimize performance in various applications, such as marine environments or buried structures.
Titanium Substrate Preparation
The titanium is cut into the desired shapes using precision techniques such as water jet cutting or CNC machining. This step ensures that each anode has the exact dimensions required for effective installation and operation.
Surface Treatment
To enhance adhesion, the titanium surfaces undergo cleaning and surface roughening processes, often using abrasive blasting or chemical cleaning methods. This prepares the substrate for a robust bond with the subsequent coating.
Coating Application
The MMO coating is applied to the prepared titanium substrates. This process typically involves electrochemical deposition, where a mixed metal oxide solution is applied, creating a uniform and adherent coating. The MMO composition can vary, incorporating materials like iridium, ruthenium, and tantalum to enhance electrochemical properties.
Curing and Drying
After the coating application, the anodes are cured at controlled temperatures to ensure the coating adheres effectively to the titanium substrate. This process may take several hours and is crucial for enhancing the coating's durability and performance.
Quality Control
Each anode undergoes stringent quality control tests, including measurements of coating thickness, adherence, and overall structural integrity. These checks ensure that the anodes meet industry standards and specifications for ICCP applications.
Final Inspection
A thorough final inspection is conducted to verify the quality of the coating and the physical condition of the anodes. Any defects are addressed before the products proceed to packaging.
Packaging
The finished ICCP MMO coated titanium anodes are packaged carefully to prevent damage during transportation. Each package is labeled with essential information, including product specifications and handling instructions.
Documentation
Each shipment is accompanied by detailed documentation, which includes product specifications, installation guidelines, and maintenance instructions, ensuring that customers can effectively utilize the anodes in their applications.
Shipping
Finally, the packaged anodes are shipped to customers using reliable logistics providers. Tracking systems are utilized to monitor the shipment, ensuring timely delivery.
Through this meticulous production process, ICCP MMO coated titanium anodes are crafted to deliver exceptional performance and durability, making them ideal for various cathodic protection applications in aggressive environments.
Quality Inspection
Each ICCP MMO coated titanium anode undergoes rigorous testing for durability, efficiency, and compliance with industry standards. Our quality control team conducts thorough inspections to ensure that every product meets our high standards before delivery.
Packaging Method
We prioritize the safe delivery of our ICCP MMO coated titanium anodes. Our packaging methods include:
- Custom Packaging Solutions: Designed to protect the anodes during transit.
- Moisture-Proof Materials: Ensuring product integrity upon arrival.
- Secure Logistics Partnerships: Timely and secure delivery to our global customers.
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Our Certificates
Our Team
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OEM Service
Shaanxi Tianyi offers comprehensive OEM services, providing tailored solutions that align with the unique needs of our clients. Our team works closely with partners to develop customized products that ensure optimal performance in specific applications.
FAQ
Q1: What is the lifespan of products?
A1: Our anodes typically have a lifespan of over 20 years, depending on the operating conditions.
Q2: Can these anodes be customized?
A2: Yes, we offer customizable solutions to meet specific project requirements.
Q3: What industries can benefit from these anodes?
A3: Industries such as marine, oil and gas, and water treatment benefit greatly from our anodes.
Q4: How are the anodes packaged for shipment?
A4: We use moisture-proof and secure packaging to ensure the anodes arrive safely.
Q5: Do you provide support after purchase?
A5: Yes, we offer comprehensive after-sales support, including technical assistance.
Contact Us
For more information about our ICCP MMO coated titanium anodes or to discuss your specific needs, please contact us at [info@di-nol.com]. We are here to help you find the right solution for your electrochemical applications!
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