China Customized chlor alkali electrolyzer Manufacturers Suppliers Factory - Wholesale Pricelist

Welcome to the future of electrochemical technology with our Chlor Alkali Electrolyzer! At Shaanxi Tianyi New Material Titanium Anode Technology Co., Ltd., we specialize in high-performance electrolyzers designed for efficient and eco-friendly chlorine and alkali production. Our products are engineered to optimize industrial processes, ensuring high output and sustainability for your operations.

Product Show

	TY-WL50B	TY-WL100B	TY-WL200B	TY-WL300B	TY-WL500B	TYE-WL750B	TY-WL1000B	TY-WL1500B	TY-WL2000B
Effective chlorine production	50g/h	100g/h	200g/h	300g/h	500g/h	750g/h	1000g/h	1500g/h	2000g/h
flange outer diameter	135mm	210mm	200mm	210mm	270mm	270mmm	270mm	360mm	360mm

Shell diameter	100mm	150mm	140mm	150mm	200mm	200mm	200mm	270mm	270mm
Total length of electrolytic cell	310mm	450mm	450mm	550mm	820mm	820mm	1020mm	980mm	1200mm
Water inlet and outlet	G1	G1/2	G1/2	G1/2	G3/4	G3/4	G3/4	G1	G1
	internal thread	External thread	External thread	External thread	internal thread	internal thread	internal thread	internal thread	internal thread
electric current	60A±20%	60A±20%	84A±20%	84A±20%	120A	144A±20%	156A±20%	460A±20%	460A±20%
voltage	≤5V	≤15V	≤15V	≤20V	≤30V	≤30V	≤40V	≤35V	≤40V

Electrolytic cell pressure	≤0.2Mpa	≤0.2Mpa	≤0.2Mpa	≤0.2Mpa	≤0.2Mpa	≤0.2Mpa	≤0.2Mpa	≤0.2Mpa	≤0.2Mpa

Tank material solutions	PMMA/PVC	PMMA/PVC	PMMA/PVC	PMMA/PVC	PMMA/PVC	PMMA/PVC	PMMA/PVC	PMMA/PVC	PMMA/PVC
flow	6L/h--8L/h	12L/h--20L/h	25L/h--35L/h	36L/h--50L/h	65L/h--85L/h	90L/h--130L/h	125L/h--170L/h	185L/h--260L/h	250L/h--400L/h

Solution for	2%-5% saline	2%-5% saline	2%-5% saline	2%-5% saline	2%-5% saline	2%-5% saline	2%-5% saline	2%-5% saline	2%-5% saline
water inlet temperature	5-15℃	5-15℃	5-15℃	5-15℃	5-15℃	5-15℃	5-15℃	5-15℃	5-15℃

Pickling hydrochloric acid concentration	15-18%	15-18%	15-18%	15-18%	15-18%	15-18%	15-18%	15-18%	15-18%
	contaminant release	contaminant release	contaminant release	contaminant release	contaminant release	contaminant release	contaminant release	contaminant release	contaminant release

Product Composition and Design

Our chlor alkali electrolyzer features a robust design consisting of:

Electrolytic Cell: Constructed from high-quality materials for durability and efficiency.

Anodes: Made with MMO (Mixed Metal Oxide) coated titanium for superior performance and longevity.

Cathodes: Designed to maximize hydrogen production while minimizing energy loss.

Control Panel: User-friendly interface for easy operation and monitoring.

Product Advantages

High Efficiency: Optimized energy consumption for maximum output.

Durability: Our titanium anodes resist corrosion, extending the life of the electrolyzer.

Customizability: Tailored solutions to fit specific operational needs.

Eco-Friendly: Promotes sustainable practices in chlorine and caustic soda production.

Technical Features

Advanced Control System: Automates operations for improved accuracy and performance.

Energy Recovery System: Enhances efficiency by recapturing energy within the process.

Safety Features: Equipped with multiple safeguards to ensure safe operation.

Product Application

Our products are widely used in:

1. Industrial Cooling Water Treatment

2.Marine and Cruise Water Disinfection

3.Rural Water Treatment Solutions

4.Urban Water Treatment Solutions

5.Wastewater Treatment Solutions

6.Food and Beverage Safety through Disinfection

7.Pool Water Disinfection

Be used in a wide range of industries.

Water treatment

Cathodic protection of oil tank bottom plate

Aluminum foil manufacturing industry

Copper foil manufacturing industry

Energy industry

Chemical industry

Medical equipment

Electronic plating

Marine engineering

Our Workshop

Product Production Process

Material Selection
The production of chlor-alkali electrolyzers begins with selecting high-quality materials, including titanium for electrodes and various alloys for the cell components. The choice of materials is critical to ensure durability, corrosion resistance, and effective electrochemical performance during the chlor-alkali process.

Design and Engineering
Detailed design and engineering of the electrolyzer system are carried out, focusing on dimensions, cell configurations, and flow dynamics. Advanced modeling software is utilized to optimize the design for maximum efficiency in chlorine and caustic soda production.

Cutting and Forming
The raw materials are cut and formed into the necessary components, including anodes, cathodes, and cell housings. Precision methods such as laser cutting, CNC machining, and stamping ensure that each component is manufactured to exact specifications.

Surface Treatment
Each component undergoes surface treatment to enhance adhesion and improve corrosion resistance. Techniques like acid etching or shot blasting are used to prepare the surface for coating and ensure optimal performance in harsh electrochemical environments.

Coating Application
Electrodes are coated with mixed metal oxides (MMO) or other conductive materials to enhance their electrochemical activity. The coating is applied using techniques such as thermal spraying or electrochemical deposition, resulting in a uniform layer that maximizes the efficiency of chlorine and caustic soda production.

Assembly of Electrolyzer
The components are carefully assembled to form the electrolyzer unit. This includes installing the electrodes within the cell frames, ensuring proper spacing and alignment to facilitate optimal ion flow and electrolysis efficiency.

Electrolyte Preparation
A brine solution, typically composed of sodium chloride (NaCl) dissolved in water, is prepared as the electrolyte. This solution is essential for the chlor-alkali process, where electrolysis will produce chlorine gas and sodium hydroxide (caustic soda).

Electrolyzer Testing
The assembled electrolyzer undergoes comprehensive testing to evaluate its performance under operational conditions. Key metrics such as current efficiency, chlorine yield, and energy consumption are measured to ensure the system meets design specifications.

Quality Assurance Inspection
A thorough quality control process is implemented, including visual inspections, performance evaluations, and stress testing. This ensures that each electrolyzer meets the highest industry standards for quality and reliability.

Final Packaging and Documentation
Upon successful testing and quality assurance, the chlor-alkali electrolyzers are packaged for shipment. Each unit is accompanied by comprehensive documentation, including operational guidelines, safety protocols, and warranty information, ensuring that customers have all the necessary information for successful operation and maintenance.

Quality Inspection

Our commitment to quality is reflected in our multi-step inspection process:

Incoming Material Inspection: Ensuring all raw materials meet our stringent standards.

In-Process Quality Checks: Continuous monitoring during production.

Final Testing: Comprehensive evaluation before shipment.

Packaging Method

We prioritize the safety of our Chlor Alkali Electrolyzers during transit. Our packaging includes:

Custom Wooden Crates: For secure transport.

Moisture-Proof Materials: Protecting against environmental factors.

Labeling: Clear labeling for easy identification.

Our Certificates

Our Team

OEM Service

Shaanxi Tianyi offers OEM/ODM administrations to meet the exceptional necessities of our clients. We team up intimately with you to foster tailor-made arrangements that improve your functional effectiveness. Our committed group carves out opportunity to grasp your particular necessities and difficulties, permitting us to make items that meet as well as surpass your assumptions. From the underlying plan stage to creation and conveyance, we guarantee that each step is dealt with accuracy and care. Our obligation to utilizing top notch materials and high level assembling procedures ensures strength and execution. Cooperating with us implies accessing inventive arrangements that can fundamentally work on your cycles and drive your business achievement. Reach us today to investigate how we can cooperate!

FAQ

Q: What is the expected lifespan of the product?
A: With proper maintenance, our electrolyzers can last for many years, often exceeding industry standards.

Q: Can the electrolyzer be customized for specific production needs?
A: Yes, we provide fully customizable solutions tailored to your requirements.

Q: What is the energy consumption of the product?
A: Our systems are designed for optimal energy efficiency, ensuring low operational costs.

Q: How do I ensure proper maintenance of the electrolyzer?
A: Regular inspections and maintenance as per the user manual will ensure longevity and performance.

Q: Is technical support available after purchase?
A: Yes, we offer comprehensive after-sales support, including technical assistance.

Contact Us

For more data about our Chlor Alkali Electrolyzer, kindly contact us at info@di-nol.com. Our group is prepared to help you with any inquiries and assist you with tracking down the ideal answer for your electrochemical necessities. We comprehend that choosing the right electrolyzer is urgent for your tasks, and we are focused on offering customized help all through the dynamic cycle. Whether you want specialized determinations, application counsel, or estimating data, our proficient delegates are here to direct you. With our aptitude and commitment to quality, we endeavor to guarantee that you get the best items and administrations to improve your cycles. Make sure to us today!