Titanium Tubular Anode For Swirl Electrolysis

Product Introduction

Shaanxi Tianyi New Material Titanium Anode Technology Co., Ltd. proudly presents our Titanium Tubular Anode for Swirl Electrolysis. Designed for high-efficiency electrochemical applications, this anode is crafted to enhance the performance of swirl electrolysis processes, making it ideal for a range of industries, including water treatment, metal processing, and electroplating. Our titanium tubular anodes are engineered with precision to deliver durability, corrosion resistance, and superior electrochemical performance.

Product Show

Product Composition and Design

Our Titanium Tubular Anode for Swirl Electrolysis are made from premium-grade titanium alloy, ensuring exceptional mechanical properties and resistance to electrochemical corrosion. The tubular design enhances the surface area for electrolysis, allowing for greater efficiency in operations. The MMO coating provides a robust barrier, improving the longevity and performance of the anode.

Product Advantages

• Enhanced Efficiency: The tubular shape maximizes the surface area, leading to improved electrochemical reactions.
• Corrosion Resistance: Made from titanium, the anode offers excellent resistance to corrosive environments, ensuring a longer lifespan.
• Customizable Dimensions: Tailored sizes and specifications to meet specific client needs.
• Cost-Effective: Reduces operational costs by enhancing performance and extending product lifespan.

Technical Features

• High Current Density: Designed for high-output applications, enabling efficient electrolysis.
• Temperature Tolerance: Operates effectively at elevated temperatures, suitable for demanding industrial processes.
• Eco-Friendly Design: Manufactured with sustainable practices, contributing to environmental protection.

Product Application

The Titanium Tubular Anode for Swirl Electrolysis  is widely used in:

• Water Treatment: Effective in disinfection processes and water purification systems.
• Electroplating: Enhances metal deposition processes for various plating applications.
• Hydrometallurgy: Ideal for mineral extraction and processing.

Be used in a wide range of industries.

 

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Water treatment

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Cathodic protection of oil tank bottom plate

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Aluminum foil manufacturing industry

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Copper foil manufacturing industry

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Energy industry

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Chemical industry

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Medical equipment

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Electronic plating

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Marine engineering

Our Workshop

 

 

 

 

 

 

Product Production Process

Material Selection

Select high-purity titanium alloy specifically designed for electrochemical applications. This choice provides excellent corrosion resistance and strength, crucial for maintaining performance during swirl electrolysis.

Design and Engineering

Create detailed engineering drawings for the tubular anode, incorporating specifications such as length, diameter, wall thickness, and features for fluid flow optimization. This ensures that the design supports efficient electrolysis and promotes a swirling flow of the electrolyte.

Cutting and Forming

Utilize advanced cutting techniques, such as laser cutting or CNC machining, to fabricate the titanium tubes according to the design specifications. Employ processes like hydroforming or roll forming to achieve the required tubular shape.

Surface Treatment

Perform surface cleaning and preparation to eliminate contaminants, oxides, and oils. This may include mechanical polishing followed by acid pickling, creating a suitable surface profile for effective coating adhesion.

Coating Application

Apply an appropriate coating to enhance the electrochemical performance of the anode. Common choices include mixed metal oxides (MMO) or other conductive coatings that improve current distribution and reduce polarization.

Curing Process

Subject the coated tubular anodes to a controlled curing process. This often involves heating at specific temperatures to improve the adhesion of the coating and enhance its electrochemical properties.

Quality Assurance

Implement rigorous quality control measures throughout the production process. Inspect the anodes for dimensional accuracy, coating thickness, and adhesion strength using methods like ultrasonic testing or X-ray fluorescence (XRF).

Electrochemical Testing

Conduct performance testing in a simulated swirl electrolysis environment. Measure parameters such as current efficiency, stability, and operational longevity to ensure the anodes meet required performance standards.

Final Finishing

Perform any necessary finishing operations to achieve the desired surface quality. This may include additional polishing or protective treatments to enhance the anode’s resistance to fouling and degradation.

Packaging and Documentation

Package the titanium tubular anodes securely to prevent damage during transit. Include technical documentation that outlines product specifications, testing results, and compliance certifications to assure customers of the anodes' quality and suitability for swirl electrolysis applications.

By following this comprehensive production process, manufacturers can ensure the production of high-quality titanium tubular anodes optimized for swirl electrolysis, enabling efficient and reliable electrochemical operations.

Quality Inspection

Each titanium tubular anode undergoes rigorous quality control checks at various stages, including:

• Raw Material Testing: Ensuring the titanium meets industry standards.
• Coating Thickness Measurement: Verifying uniformity and effectiveness of the coating.
• Functional Testing: Assessing performance in simulated operational conditions.

Packaging Method

Our packaging solutions are designed for safety and efficiency, utilizing materials that prevent damage during transit. We ensure that all anodes are securely packaged to withstand logistics challenges while being eco-friendly.

Our Certificates

Our Team

OEM Service

At Shaanxi Tianyi, we offer comprehensive OEM services that empower clients to fully customize their Titanium Tubular Anode for Swirl Electrolysis according to specific requirements and applications. Our dedicated team collaborates closely with you throughout the entire process to ensure that your unique needs are met, from initial design concepts to final delivery. We take pride in our attention to detail and commitment to quality, ensuring that every aspect of your anode solution is tailored to provide optimal performance and reliability in your specific environment. Whether you need adjustments in dimensions, coatings, or other specifications, we are here to bring your vision to life.

FAQ

1. What industries use Titanium Tubular Anodes?

• They are commonly used in water treatment, electroplating, and hydrometallurgy.

2. Can I customize the size of the anode?

• Yes, we offer customizable dimensions based on your specific needs.

3. What is the maximum temperature these anodes can handle?

• Our anodes can operate effectively at temperatures up to 80°C.

4. How do I ensure the longevity of my titanium anodes?

• Proper maintenance and operation within specified parameters will extend the lifespan of your anodes.

5. What is the lead time for orders?

• Lead times vary based on order size and customization, but we strive to ensure timely delivery.

Contact Us

For more information about our Titanium Tubular Anode for Swirl Electrolysis or to place an order, please contact us at [info@di-nol.com]. Let Shaanxi Tianyi New Material Titanium Anode Technology Co., Ltd. be your trusted partner in advanced electrochemical solutions!